Precision Tubing

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Mechanically expanded tube and fin heat exchanger

The most common design today is the fin and tube heat exchanger. Hydro recommends a solution using aluminium fins and specific aluminium tubes, as an obvious alternative to the copper coil.

Hydro aluminium tubes and products that can be used in mechanically expanded tube and fin heat exchanger:

As illustrated, the aluminium tubes are first inserted into a stack of fins. The tubes are pre-bended in hair-pin shape. After insertion, the tubes are expanded. The expansion secures the thermal contact between tube and fin. Afterwards, U-bends are brazed to the tubes.

Compared to a traditional HVACR copper tube/aluminium fin heat exchanger, this provides:

  • A lighter heat exchanger
  • Better corrosion resistance, due to a better galvanic balance of the materials
  • More cost-effective heat exchanger
Updated: June 27, 2012
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