The compatibility question in this new field is critical for aluminum, particularly in the fight with competing materials. Hydro is testing several of its products, rolled and extruded, to be able to support customers with documentation that aluminum remains a viable option for such applications.

Hydro's aluminum tubing unit has just received word that its operation in Denmark will be delivering coated aluminum tube – its trademarked Hycot® tube – for the new vehicle. The Tønder plant supplies TI Automotive, which then delivers the assembled fuel-line solution to Bentley.

Bentley unveiled its first bio-fuel compatible car – the Continental Supersports – at the Geneva Auto Show in March. With 621 horsepower, it is Bentley's fastest car ever, and it is also its first vehicle that is capable of running on either gasoline or E85 biofuel, or on a combination of the two. This is known as flex-fuel technology.

Bentley wants to make its entire vehicle range capable of running on renewable fuel by 2012.

Unique in the market

NEW: Continental Supersports (Photo: bentleymotors.com)

About this time last year, Bentley told Hydro that new carbon-dioxide emission requirements and its need for a greener image had forced the carmaker to introduce flex-fuel vehicles – and that this would require them to review the entire fuel system.

"They told us they were leaning toward changing the fuel lines from PA12 coated aluminium – Hycot® – to stainless steel, which is considered the safe choice," says Flemming Kolt Christiansen, key account manager for Hydro.

Hydro responded by initiating a project to document the compatibility of aluminum with bio-fuels in new operating conditions. The project involved in-house technical experts from locations in Europe and North America.

"As result of this project, we were able to provide – on short notice – the documentation that ultimately showed Bentley that they could continue using Hycot® in their first generation of flex-fuel vehicles," says Kolt Christiansen.

E85 biofuel is named after its formula, which is 85 percent ethanol and 15 percent conventional gasoline. E85 is widely available in the USA, Brazil, Sweden, and Germany - increasing in the rest of Europe.

• Hydro is the global market leader in the field of aluminum solutions for automotive and non-automotive heat transfer applications, including air-conditioning systems. Its aluminum precision tubing unit has about 1,200 employees at manufacturing facilities in Asia, Europe, North America and South America.