MIG and TIG welding both employ an arc of electricity to make welds, but the MIG method uses a continuously feeding spool of wire to burn, melt and fuse the base and parent metals together. The TIG method requires long welding rods and is a more delicate, time-consuming technique. One method or the other will allow a wide range of materials to be welded, from thin sheet metal to heavy structural plates.
MIG welding, also known as Gas Metal Arc Welding (GMAW), was developed in the 1940s for welding aluminum and other non-ferrous metals. Although it could also be used to weld steel, the high cost of the inert gases used in the process meant it was not cost-effective.
In the 1950s, the use of carbon dioxide made welding steel more economical, and MIG welding quickly became popular, primarily for its speed, versatility, and adaptability to robotic automation. Today, MIG welding is the most common industrial welding process.
Aluminum and its alloys are easily weldable; however, the normal welding characteristics of steel don’t always apply. There are several issues unique to aluminum that need to be considered, including:
Heat treatable alloys can be heated after welding to restore strength lost during welding. Strength in non-heat treatable alloys can be increased with cold working or strain hardening.
Hydro Extrusion, the world’s leading soft alloy aluminum extruder, provides a comprehensive suite of services for clients in virtually all industrial, commercial and consumer markets. We have extensive experience in joining technologies, including aluminum MIG welding, TIG welding, and Friction Stir welding (FSW), and can satisfy your most challenging requirements.