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Custom Aluminum Extrusions in Ohio

Hydro Extrusion, the world’s largest soft alloy aluminum extruder, provides standard and custom aluminum extrusions in Ohio and throughout North America. With more than 40 years of expertise in the industry, we offer a full range of extruded aluminum profiles to meet your unique requirements.

End shot of multiple extruded aluminum shapes

Through extrusion, aluminum can be formed into intricate designs and manufactured to the specifications of complex mounting systems, frames and other structural components, a process that would be impossible to replicate with steel.

Extrusions are made from malleable aluminum alloy that has been forced through a die, producing shapes with dimensional accuracy and excellent surface quality. Extruded parts can range in size from very small to nearly 22" wide.

Our extrusion profiles are used in a wide range of applications around the globe, most commonly in the building and construction, solar and other renewable energy solutions, transportation, automotive, and home and office equipment sectors. With decades of experience in the manufacture of aluminum extrusion profiles, we can offer you advanced solutions to your most complex design problems.

Hydro Extrusion's customers have access to the vast resources across our entire network of 20+ locations and more than 60 extrusion presses in North America. Using both 6xxx series aluminum alloys and proprietary alloys in the 1000, 2000, 3000, 5000, and 7000 series, as well as standard and special tempers, we can satisfy your most complex size and shape requirements with a diverse product line that includes:

  • Standard and custom shapes up to 22.5” circle size
  • Seamless pipe and tube up to 15.375” OD
  • Structural pipe and tube up to 8.625” OD
  • Rod up to 12.125” diameter
  • Square bar up to 9” thickness
  • Rectangular bar up to 19.6” width
  • Heat sinks with fin ratios up to 40:1

In addition to our extrusion capabilities, we can reduce your costs and cycle times with value-added fabrication services that give you a ready to ship solution or a product you can easily insert into your production line. Our Sidney, Ohio facility provides state-of-the-art machining, fabrication, assembly and contract manufacturing services, such as:

  • Forming
  • CNC machining 
  • Rotary bending
  • Roll bending
  • TIG and MIG welding
  • Robotic welding
  • Cut-to-length
  • Miter cuts
  • Punching
  • Stamping
  • Notching
  • Drilling
  • Painting and anodizing
  • Sheet fabrication and assembly
  • Packaging and delivery

The Sidney, Ohio ISO 9001:2015 certified facility can also provide engineering assistance for product design, as well as semi and fully automated fabrication and assembly of complex sub-assemblies for transportation applications, dedicated work cells and production lines.

ACC-U-LINE™ by Hydro Extrusion is the best, most comprehensive line of extruded aluminum rod, bar and hex products on the market. In addition to this wide range of products, we also offer a complete choice of structural Angles, Channels, Tees, Zees, H-Beams and I-Beams. We provide efficient solutions in large circle size and multi-void hollow extrusions and complex profiles, a wide range of alloys and surface finishes, single-source fabrication, component assembly, kitting and logistics, and product development.

For standard or custom aluminum extrusions in Ohio, including Sidney, Cincinnati, Cleveland, Dayton, Akron, Columbus, Toledo, and throughout the Midwest, as well as for engineering, design, fabrication, finishing and marketing services that will take your product from concept to completion, get in touch with Hydro for innovative solutions