“Our technical resources in Michigan and Norway have been a key factor in our success and growth in the United States for the past years. With the relocation of our best in class technology center to Cassopolis, we are putting ourselves in a much stronger position to deliver on our future growth plans in Cassopolis, Michigan and in the United States,” says Stig Tjøtta, Head of Commercial Technology in Hydro Aluminium Metal.

With the expansion and relocation project, Hydro can continue to meet the growing demand for low-carbon aluminum products in the U.S. with appropriate technical resources, combined with the state-of-the-art recycling operation Hydro is building right now. The relocation project cost is expected to be around  USD 3,7 million and is expected to be finalized by early 2024.

As part of Hydro’s global network of laboratories and Research & Development (R&D) centers, the Hydro Aluminum Technology Center (HATC) in Michigan provides critical performance testing data to support Hydro’s production facilities and customers in the U.S., Canada and Mexico in offering high performance aluminum products into demanding end markets such as automotive.

Accredited by the American Association for Laboratory Accreditation, HATC serves as the only testing laboratory in the Hydro system capable of providing third-party certified testing for strength, corrosion resistance, and other aspects of aluminium performance.  In addition to HATC, Hydro also operates a technology center in Troy, Michigan supporting Hydro’s extrusion plants throughout North America.

Increasing and strengthening capabilities – closer to business and operations

The new, expanded Hydro Aluminum Technology Center of Excellence will have state-of-the-art lab and technological equipment, improved workspaces and will allow for hiring additional resources beyond those at HATC today. These positions will be announced shortly. Additionally, the new center will permanently host personnel from Hydro’s internal Research and Development team and the global Technology and Operational Support team.

The technology center and the recycling plant will be connected by sharing the same administration building, and will lead to closer collaboration between the operators, engineers, technical and R&D personnel. This will not only benefit Cassopolis, but also Hydro’s recycling plants in Henderson, KY and Commerce, TX.   “These enhanced technical capabilities, co-located with our new state-of-the-art recycling plant in Cassopolis, strengthen the framework for Hydro to continue our recycling growth in the U.S.” stated Ingrid Heradstveit Guddal, Head of Recycling for Hydro Aluminium Metal.

In total, Hydro Aluminum Metal will expand its North American portfolio to over 500,000 tonnes of aluminum extrusion ingots when the Cassopolis plant reaches full operation. The expanded capacity will include significant volumes of Hydro’s proprietary HyCrush^TM and HyBeam^TM automotive alloys.  Cassopolis will also utilize Hycast’s proprietary LPC casting technology to enhance capabilities toward this end market.